{"id":1488,"date":"2019-05-25T09:28:22","date_gmt":"2019-05-25T09:28:22","guid":{"rendered":"https:\/\/alkematec.com\/case-history-01-tcf-hot-forging\/"},"modified":"2019-07-02T16:51:48","modified_gmt":"2019-07-02T16:51:48","slug":"case-history-hot-forging-treated-wastewater","status":"publish","type":"page","link":"https:\/\/alkematec.com\/en\/case-history-hot-forging-treated-wastewater\/","title":{"rendered":"Case History 01 TCF | Hot forging"},"content":{"rendered":"<p>[et_pb_section bb_built=&#8221;1&#8243; admin_label=&#8221;Hero Section&#8221; custom_padding_last_edited=&#8221;on|tablet&#8221; _builder_version=&#8221;3.19.17&#8243; background_color=&#8221;#3644af&#8221; custom_padding=&#8221;35px|0px|30px|0px|false|false&#8221; custom_padding_tablet=&#8221;|||&#8221; custom_padding_phone=&#8221;|||&#8221; inner_width=&#8221;auto&#8221; inner_max_width=&#8221;1080px&#8221; next_background_color=&#8221;#ffffff&#8221;][et_pb_row custom_padding=&#8221;|||&#8221; _builder_version=&#8221;3.20.1&#8243; animation_style=&#8221;slide&#8221; animation_direction=&#8221;bottom&#8221; animation_intensity_slide=&#8221;10%&#8221; width=&#8221;80%&#8221; max_width=&#8221;1080px&#8221;][et_pb_column type=&#8221;4_4&#8243; _builder_version=&#8221;3.0.47&#8243; custom_padding__hover=&#8221;|||&#8221; custom_padding=&#8221;|||&#8221;][et_pb_text admin_label=&#8221;Stampaggio a caldo&#8221; _builder_version=&#8221;3.20.1&#8243; text_font=&#8221;Montserrat||||||||&#8221; text_text_color=&#8221;#ffffff&#8221; text_line_height=&#8221;1.8em&#8221; header_font=&#8221;Montserrat|700|||||||&#8221; header_font_size=&#8221;52px&#8221; header_font_size_phone=&#8221;40px&#8221; header_font_size_last_edited=&#8221;on|desktop&#8221; header_line_height=&#8221;1.4em&#8221; header_3_font=&#8221;Montserrat||||||||&#8221; header_3_font_size=&#8221;19px&#8221; header_3_line_height=&#8221;1.2em&#8221; text_orientation=&#8221;center&#8221; background_layout=&#8221;dark&#8221; module_alignment=&#8221;center&#8221; locked=&#8221;off&#8221;]<\/p>\n<h3>Chemical-physical treatments<\/h3>\n<h1>Hot forging<\/h1>\n<p>[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section bb_built=&#8221;1&#8243; _builder_version=&#8221;3.0.47&#8243; custom_padding=&#8221;35px|0px|50.6px|0px|false|false&#8221; inner_width=&#8221;auto&#8221; inner_max_width=&#8221;1080px&#8221; prev_background_color=&#8221;#3644af&#8221;][et_pb_row custom_padding=&#8221;25.3px|0px|12px|0px|false|false&#8221; _builder_version=&#8221;3.20.1&#8243; background_size=&#8221;initial&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; width=&#8221;80%&#8221; max_width=&#8221;1080px&#8221;][et_pb_column type=&#8221;4_4&#8243; _builder_version=&#8221;3.0.47&#8243; custom_padding__hover=&#8221;|||&#8221; custom_padding=&#8221;|||&#8221;][et_pb_text admin_label=&#8221;Introduzione e obiettivi&#8221; _builder_version=&#8221;3.20.1&#8243; text_font=&#8221;Montserrat|300|||||||&#8221; text_text_color=&#8221;#000000&#8243; text_font_size=&#8221;16px&#8221; link_font=&#8221;Montserrat|600|||||||&#8221; link_text_color=&#8221;#3644af&#8221; header_4_font=&#8221;Montserrat|600|||||||&#8221; header_4_text_color=&#8221;#3644AF&#8221; header_4_font_size=&#8221;23px&#8221; link_text_color__hover_enabled=&#8221;on&#8221; link_text_color__hover=&#8221;#0f9bff&#8221;]<\/p>\n<h4>Company introduction<\/h4>\n<p>The metalworking company produces automotive gear parts in north-west Italy.<\/p>\n<p>&nbsp;<\/p>\n<h4>Company requests<\/h4>\n<p>In the process of steel hot forging, the company uses graphite as a release agent. The water polluted with graphite and oil is treated in a small evaporator. Treatment is expensive and inefficient and the system needs to be improved. <\/p>\n<p>[\/et_pb_text][et_pb_divider color=&#8221;#7ebec5&#8243; divider_weight=&#8221;3&#8243; height=&#8221;3px&#8221; _builder_version=&#8221;3.20.1&#8243; max_width=&#8221;50%&#8221; module_alignment=&#8221;left&#8221; \/][\/et_pb_column][\/et_pb_row][et_pb_row _builder_version=&#8221;3.20.1&#8243; background_size=&#8221;initial&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; width=&#8221;80%&#8221; max_width=&#8221;1080px&#8221;][et_pb_column type=&#8221;4_4&#8243; _builder_version=&#8221;3.0.47&#8243; custom_padding__hover=&#8221;|||&#8221; custom_padding=&#8221;|||&#8221;][et_pb_text admin_label=&#8221;Problema&#8221; _builder_version=&#8221;3.20.1&#8243; text_font=&#8221;Montserrat|300|||||||&#8221; text_text_color=&#8221;#000000&#8243; text_font_size=&#8221;16px&#8221; link_font=&#8221;Montserrat|600|||||||&#8221; link_text_color=&#8221;#3644af&#8221; header_4_font=&#8221;Montserrat|600|||||||&#8221; header_4_text_color=&#8221;#3644AF&#8221; header_4_font_size=&#8221;23px&#8221; link_text_color__hover_enabled=&#8221;on&#8221; link_text_color__hover=&#8221;#0f9bff&#8221;]<\/p>\n<h4>Problem<\/h4>\n<p>The presence of oil (sometimes in considerable quantities) together with graphite makes the wastewater particularly hard. The evaporator takes 24 hours to treat 500 liters per day of wastewater and the water produced is a minimal amount. The energy cost is high and the operator is forced to stop and clean the evaporator weekly.<\/p>\n<p>[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row _builder_version=&#8221;3.20.1&#8243; background_size=&#8221;initial&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; width=&#8221;80%&#8221; max_width=&#8221;1080px&#8221;][et_pb_column type=&#8221;1_2&#8243; _builder_version=&#8221;3.0.47&#8243; custom_padding__hover=&#8221;|||&#8221; custom_padding=&#8221;|||&#8221;][et_pb_text admin_label=&#8221;Soluzione&#8221; _builder_version=&#8221;3.20.1&#8243; text_font=&#8221;Montserrat|300|||||||&#8221; text_text_color=&#8221;#000000&#8243; text_font_size=&#8221;16px&#8221; link_font=&#8221;Montserrat|600|||||||&#8221; link_text_color=&#8221;#3644af&#8221; header_4_font=&#8221;Montserrat|600|||||||&#8221; header_4_text_color=&#8221;#3644AF&#8221; header_4_font_size=&#8221;23px&#8221; link_text_color__hover_enabled=&#8221;on&#8221; link_text_color__hover=&#8221;#0f9bff&#8221;]<\/p>\n<h4>Solution<\/h4>\n<p>The preliminary study took some time to establish the best combination of products to manage the process. The wastewater (about 1mc per day) is treated through a very compact DP1 system. The dosage of chemical products insure the separation of oil and graphite from the water that can be inlet in the cooling tower.<\/p>\n<p>[\/et_pb_text][\/et_pb_column][et_pb_column type=&#8221;1_2&#8243; _builder_version=&#8221;3.0.47&#8243; custom_padding__hover=&#8221;|||&#8221; custom_padding=&#8221;|||&#8221;][et_pb_image admin_label=&#8221;Immagine 01&#8243; src=&#8221;https:\/\/alkematec.com\/wp-content\/uploads\/2019\/03\/alkematec-ch-foto-varie-img-8482.jpg&#8221; _builder_version=&#8221;3.21&#8243; max_width=&#8221;65%&#8221; align_last_edited=&#8221;on|desktop&#8221; align_tablet=&#8221;center&#8221; \/][\/et_pb_column][\/et_pb_row][et_pb_row _builder_version=&#8221;3.20.1&#8243; background_size=&#8221;initial&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; width=&#8221;80%&#8221; max_width=&#8221;1080px&#8221;][et_pb_column type=&#8221;4_4&#8243; _builder_version=&#8221;3.0.47&#8243; custom_padding__hover=&#8221;|||&#8221; custom_padding=&#8221;|||&#8221;][et_pb_divider color=&#8221;#7ebec5&#8243; divider_weight=&#8221;3&#8243; height=&#8221;3px&#8221; _builder_version=&#8221;3.20.1&#8243; max_width=&#8221;50%&#8221; module_alignment=&#8221;left&#8221; \/][et_pb_text admin_label=&#8221;Testo conclusioni tecniche e link filmato YouTube&#8221; _builder_version=&#8221;3.20.1&#8243; text_font=&#8221;Montserrat|300|||||||&#8221; text_text_color=&#8221;#000000&#8243; text_font_size=&#8221;16px&#8221; link_font=&#8221;Montserrat|600|||||||&#8221; link_text_color=&#8221;#3644af&#8221; header_4_font=&#8221;Montserrat|600|||||||&#8221; header_4_text_color=&#8221;#3644af&#8221; header_4_font_size=&#8221;23px&#8221; link_text_color__hover_enabled=&#8221;on&#8221; link_text_color__hover=&#8221;#0f9bff&#8221;]<\/p>\n<h4>Technical conclusions<\/h4>\n<p>The customer doubled the volume of treated wastewater, drastically reduced energy consumption, reduced about 90% the cost of disposal and substituted the evaporator with a much less expensive installation.<\/p>\n<p style=\"text-align: left;\"><a href=\"https:\/\/youtu.be\/06hZ2AmK9Ec\" target=\"_blank\" rel=\"noopener noreferrer\">&gt; SEE THE VIDEO OF DP1<\/a><\/p>\n<p>[\/et_pb_text][et_pb_text admin_label=&#8221;Link ritorno &#8221; _builder_version=&#8221;3.25.3&#8243; text_font=&#8221;Montserrat|300|||||||&#8221; text_text_color=&#8221;#000000&#8243; text_font_size=&#8221;16px&#8221; link_font=&#8221;Montserrat|600|||||||&#8221; link_text_color=&#8221;#3644af&#8221; header_4_font=&#8221;Montserrat|600|||||||&#8221; header_4_text_color=&#8221;#3644af&#8221; header_4_font_size=&#8221;23px&#8221; link_text_color__hover_enabled=&#8221;on&#8221; link_text_color__hover=&#8221;#0f9bff&#8221; text_text_shadow_horizontal_length=&#8221;text_text_shadow_style,%91object Object%93&#8243; text_text_shadow_horizontal_length_tablet=&#8221;0px&#8221; text_text_shadow_vertical_length=&#8221;text_text_shadow_style,%91object Object%93&#8243; text_text_shadow_vertical_length_tablet=&#8221;0px&#8221; text_text_shadow_blur_strength=&#8221;text_text_shadow_style,%91object Object%93&#8243; text_text_shadow_blur_strength_tablet=&#8221;1px&#8221; link_text_shadow_horizontal_length=&#8221;link_text_shadow_style,%91object Object%93&#8243; link_text_shadow_horizontal_length_tablet=&#8221;0px&#8221; link_text_shadow_vertical_length=&#8221;link_text_shadow_style,%91object Object%93&#8243; link_text_shadow_vertical_length_tablet=&#8221;0px&#8221; link_text_shadow_blur_strength=&#8221;link_text_shadow_style,%91object Object%93&#8243; link_text_shadow_blur_strength_tablet=&#8221;1px&#8221; ul_text_shadow_horizontal_length=&#8221;ul_text_shadow_style,%91object Object%93&#8243; ul_text_shadow_horizontal_length_tablet=&#8221;0px&#8221; ul_text_shadow_vertical_length=&#8221;ul_text_shadow_style,%91object Object%93&#8243; ul_text_shadow_vertical_length_tablet=&#8221;0px&#8221; ul_text_shadow_blur_strength=&#8221;ul_text_shadow_style,%91object Object%93&#8243; ul_text_shadow_blur_strength_tablet=&#8221;1px&#8221; ol_text_shadow_horizontal_length=&#8221;ol_text_shadow_style,%91object Object%93&#8243; ol_text_shadow_horizontal_length_tablet=&#8221;0px&#8221; 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header_3_text_shadow_blur_strength_tablet=&#8221;1px&#8221; header_4_text_shadow_horizontal_length=&#8221;header_4_text_shadow_style,%91object Object%93&#8243; header_4_text_shadow_horizontal_length_tablet=&#8221;0px&#8221; header_4_text_shadow_vertical_length=&#8221;header_4_text_shadow_style,%91object Object%93&#8243; header_4_text_shadow_vertical_length_tablet=&#8221;0px&#8221; header_4_text_shadow_blur_strength=&#8221;header_4_text_shadow_style,%91object Object%93&#8243; header_4_text_shadow_blur_strength_tablet=&#8221;1px&#8221; header_5_text_shadow_horizontal_length=&#8221;header_5_text_shadow_style,%91object Object%93&#8243; header_5_text_shadow_horizontal_length_tablet=&#8221;0px&#8221; header_5_text_shadow_vertical_length=&#8221;header_5_text_shadow_style,%91object Object%93&#8243; header_5_text_shadow_vertical_length_tablet=&#8221;0px&#8221; header_5_text_shadow_blur_strength=&#8221;header_5_text_shadow_style,%91object Object%93&#8243; header_5_text_shadow_blur_strength_tablet=&#8221;1px&#8221; header_6_text_shadow_horizontal_length=&#8221;header_6_text_shadow_style,%91object Object%93&#8243; header_6_text_shadow_horizontal_length_tablet=&#8221;0px&#8221; header_6_text_shadow_vertical_length=&#8221;header_6_text_shadow_style,%91object Object%93&#8243; header_6_text_shadow_vertical_length_tablet=&#8221;0px&#8221; header_6_text_shadow_blur_strength=&#8221;header_6_text_shadow_style,%91object Object%93&#8243; header_6_text_shadow_blur_strength_tablet=&#8221;1px&#8221; box_shadow_horizontal_tablet=&#8221;0px&#8221; box_shadow_vertical_tablet=&#8221;0px&#8221; box_shadow_blur_tablet=&#8221;40px&#8221; box_shadow_spread_tablet=&#8221;0px&#8221; z_index_tablet=&#8221;500&#8243;]<\/p>\n<p>&nbsp;<\/p>\n<p style=\"text-align: left;\"><a href=\"https:\/\/alkematec.com\/en\/case-history-chemical-physical-treatments-and-electrocoagulation\/\">&lt; Back to case history<\/a><\/p>\n<p>[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section]<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Chemical-physical treatmentsHot forging Company introduction The metalworking company produces automotive gear parts in north-west Italy. &nbsp; Company requests In the process of steel hot forging, the company uses graphite as a release agent. The water polluted with graphite and oil is treated in a small evaporator. Treatment is expensive and inefficient and the system needs [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_et_pb_use_builder":"on","_et_pb_old_content":"","_et_gb_content_width":"","footnotes":""},"class_list":["post-1488","page","type-page","status-publish","hentry"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.7 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Hot forging in a metalworking company: the volume of treated wastewater.<\/title>\n<meta name=\"description\" content=\"Hot forging in a metalworking company: the customer doubled the volume of treated wastewater, drastically reduced energy consumption.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" 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